Improving Time Efficiency Using CNC Equipment

Vincent Hua

Every industry is working to improve its machinery and processes to increase production through cost-effective means. The most preliminary way to increase time efficiency in the wood processing industry is by reducing errors, utilizing resources to the optimum level, and having an efficient workforce and negligible downtime.

However, it’s tricky to have efficient production through manual machinery or through any process that needs to be supervised by individuals. CNC has simplified and multiplied the production capacity of machines. A multi-axis CNC or 5-axis CNC machine is a highly integrated system that can execute different machining steps on the wood in one go, like turning, sawing, drilling, and milling. 

Instead of labor control, CNC machining uses software to operate the machine. Here, a customized program in G-code is run to operate the machine. It controls factors like speed, movement, coordination, etc. This program almost has no scope of errors, minimizes manufacturing defects, and does not require constant surveillance. Therefore, by implementing a CNC machining center, wood manufacturing for intricate pieces like wooden musical instruments becomes faster and more accurate. 

Accuracy

Since CNC is an automated system, its speed, accuracy, and efficiency are significantly greater than manual or conventional machines. Hence, CNC machining is becoming an integral part of the wood manufacturing industry. In wood manufacturing, we fight against time when we deliver bulk orders. Using labor-driven machines takes more time to produce items and has more scope for errors. On the other hand, having a code to run the machine makes every step accurate. CNC manufactures wood articles according to the measurements and instructions specified in the program.

Huge Production Capacity

In manufacturing wood items, we must process each wooden piece in multiple levels to get the desired shape and size. But with CNC machining, an engineer programs a code that combines the functionality of different tools into one machine. A multi-axis CNC machine can perform extensive functions like cutting a straight line, drilling or etching a clockwise or anti-clockwise arc, sawing, sanding, and milling on wood materials like plywood or MDF panels through a single program. Additionally, the code gives exact coordinates and measurements. This ensures that every cut and shape is at the right angle and in the correct dimension. Therefore, CNC machining is the ideal choice in wood manufacturing to produce construction parts like doors and cabinets, solid wood items like furniture, and panel processing. 

We need a design template with specific parameters for CNC machining. CNC then follows it to the T and executes the design consistently. This is especially helpful for bulk orders, where a one-time code is needed to produce 1000 items replicas of each other. As CNC saves the prototype design, even if there is any change in workflow, it does not impact the wood manufacturing process. Therefore, we can resume the process at any point in time. This ensures uniform production every time with almost nil manufacturing defects. 

Replace Manual Operations

A computer works faster than humans – this is no secret. CNC machining works on the same principle. Conventional machines require individual attention; additionally, they cannot produce one complete item at a time. For instance, one tool makes an arc on the wood; a hole must be drilled into the same item through a driller, a straight line must be etched through another, etc.

This requires more workforce to operate each machine accurately, which leads to a waste of time. With CNC machining, only one programmer can draft the code, and one operator can simultaneously keep a check on several machines. Now, the same number of laborers can handle more work than before. Thus, CNC machining is cost-effective and time-effective in wood manufacturing and processing.

Readjust the Workflow

A CNC machine can work 24/7, except for maintenance or repair. It is designed to handle intricate and complex designs on wood, tackle a lot of RPMs, and go on for hours. CNC machines do not need constant supervision and can go on for days.

Since there is no downtime and it is not labor-intensive, we can enhance our wood manufacturing process by readjusting the workflow. We can let the employees handle other tasks while the machines deftly process the wood. The ROI will be impressive if these machines are used to their optimum capacity. 

Wrapping Up

CNC machining is the future of the wood manufacturing industry. It not only improves the time efficiency of the manufacturing process but also makes the process accurate (with detailed designs, cuts, and arcs on the wood), can handle complicated designs and tasks, increases production, and offers flexibility to the whole process.

Furthermore, CNC machines can work with different wood species and can combine other materials with wood, making them ideal for wood processing. Since the entire process is automated, we do not have to deal with labor shortages, manual errors, downtime, or other factors that can slow down the manufacturing of wooden products.

Vincent Hua is the Marketing Manager at TSINFA. He is passionate about helping people understand high-end and complex manufacturing processes. Besides writing and contributing his insights, Vincent is very keen on technological innovation that helps build highly precise and stable CNC Machinery.

You might also like